By combining additive manufacturing with advanced processing power, companies now can print the optimal design for many spacecraft parts. No longer angular or boxy, the new parts "look sexy for the first time," said Franck Mouriaux, RUAG Schweiz AG aerospace structures general manager said last week at the Additive Aerospace conference in Los Angeles. Engineers are learning, though, that the hardest part of this process known as topology optimization is figuring out exactly what features make a part optimal. RUAG, for example, uses topology optimization to reduce the mass of spacecraft parts, which means customers can allot additional mass to commercial payloads. Mouriaux warned, however, that the complex designs may carry hidden costs. — Debra Werner |
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